SERVICES
General Consulting
Reliability Engineering
General Consulting
- Specialist, independent autoclave safety, operation, maintenance, and design consulting.
- Complement, or fill gaps in customer’s organizations.
- Operational and maintenance performance benchmarking.
- Equipment availability improvement programs.
- Computerized Maintenance Management System (CMMS) master data development and optimization.
- Controlled document and drawing register updates.
- Process safety reviews and support
- Identification and prioritization of cost reduction initiatives.
Project Management
Reliability Engineering
General Consulting
- Management of small and large scale projects.
- Development of business cases, and technical specifications.
- Engineering design reviews.
- Identification and execution of rate and utilization enhancement initiatives to maximize production.
- Multi-disciplinary support to suit client's project needs.
- Goods and services supply contract development.
- Application of modern technology such as 3D scanning and motion amplification in autoclave operations, for superior quality control and assurance during installation and commissioning.
Reliability Engineering
Reliability Engineering
Shutdown Management and Optimisation
- Work collaboratively with client's engineers in problem solving and solution generation.
- Development or embedding defect elimination processes and frameworks.
- Performing equipment criticality assessments.
- Design and implementation of advanced asset health monitoring systems.
- Development and optimization of maintenance strategies using Reliability Centered Maintenance (RCM) principles.
- Lead equipment improvement programs such as agitator design optimization for reduced wear and scale formation.
Shutdown Management and Optimisation
Shutdown Management and Optimisation
Shutdown Management and Optimisation
- Scoping, planning, execution, and closure of major outages.
- Major event calendar optimization.
- Shutdown process audits and improvements.
- Delay tracking and reduction programs.
- Quick Change Over (QCO) methodology for critical path compression.
- Major failure response management.
- Autoclave lining system repair and replacement expertise.
- Management of pressure vessel shell repairs.
Major Failure Investigations
Shutdown Management and Optimisation
Vessel Compliance and Certification
- Independent management of catastrophic failure, loss of containment, and high potential or lost time injury event investigations.
- Extensive experience facilitating Root Cause Analysis (RCA) and Incident Cause Analysis Method (ICAM) investigations specific to autoclave equipment failures and incidents.
- Proficiency in Apollo RCA, 5WHY, Kaizen and Ishikawa diagram investigation methodologies.
- Detailed and structured analysis of equipment defects of any magnitude.
Vessel Compliance and Certification
Shutdown Management and Optimisation
Vessel Compliance and Certification
- Inspection and certification of classified plant equipment to international engineering standards.
- Scoping of code-compliant repairs, or fitness for service assessments.
- Risk assessment facilitation and Risk Based Inspection (RBI) development for compromised assets.
- Industry leading non-destructive testing resources and technology.
- Routine or ad-hoc AICIP certified inspections.
- Development and optimization of classified plant standards, procedures, registers, and libraries, for new and existing autoclave operations.